Alfred State courses are grouped into the following sections:
This course is designed to help prepare the student for academic success at the college level and in career exploration. It will explore academic success strategies, campus resources, and campus and professional society opportunities, as well as knowledge "of self". The students also will gain an understanding of employment opportunities along with employer expectations and professional responsibilities.
This lab introduces first year students to a skill set that is required of all students in the Mechanical Engineering Technology Departments. Through both group and individual assignments, students will produce professional process documentation, organized solutions to basic engineering problems, engineering diagrams, and engineering presentations. The lab will require the use of Microsoft Word, Excel, PowerPoint, and Visio.
This is an introductory 2D Computer Aided Drafting (CAD) class where students will learn visualization, sketching, and geometric construction of basic mechanical components. This course will illustrate fundamental drafting techniques that implement graphical communication through the use of the Alphabet of Lines, Orthographic Projection, and Section Views. Using CAD, students will learn to create working industrial drawings that adhere to industrial standards.
This course is a continuation to the fundamental concepts of 2D Computer Aided Drafting (CAD) that is discussed in MECH 1012, CAD I. Students will learn how to create working industrial detail and assembly drawings of mechanical components that can be used for fabrication. This course will also use industrial standards such as ASME/ANSI Y14.5M for Geometric Dimensioning and Tolerancing to facilitate the communication of geometry requirements for associated features on detail components and assemblies. This course will cover, but not be limited to, machine design, weldments, structural steel, process piping, and pressure vessels. The major emphasis of this course will be the creation of working industrial drawings for fabrication and or successful integration into a mechanical assembly. The following standards will be used: ASME Sec. VIII, Div. 2, Pressure Vessel Code, ASME Y14.5M-Geometric Dimensioning & Tolerancing, ASME B31: Standards of Pressure Piping, ANSI B4.1: Limits and Fits, AISC: Standard Structural Steel Construction
Fundamental principles of air conditioning and air conditioning systems. Presentation of psychometric principles and processes, equipment selection, heating and cooling load calculations and heating system principles including forced warm air, hot water, electric and steam systems and system components. Principles and practices of heating, air conditioning system design, operation and control.
Fundamental principles of air conditioning and air conditioning systems. Presentation of psychometric principles and processes, equipment selection, heating and cooling load calculations and heating system principles including forced warm air, hot water, electric and steam systems and system components. Principles and practices of heating, air conditioning system design, operation and control. Air distribution systems and design principles of duct and piping systems.
This course is a first semester, freshman level course. It is a broad introductory study of the basic characteristics of engineering materials. The course will emphasize the selection of metals, plastics, ceramics, and composites for mechanical design purposes. The relationships of structure, material properties, and material selection to the design/ manufacturing process will be emphasized. The study will be enhanced by laboratory experience where the student will study mechanical testing equipment as well as chemical, mechanical and heat treatment effects on important material properties. The course will include the study of such areas as corrosion, strength, rigidity, wear resistance, thermal expansion, elasticity and plasticity principles of the common engineering materials. The course includes the use of equipment such as mechanical testing, light microscopes, electron microscopes, metallograph, furnaces and controllers. Data interpretation is also an important emphasis. The students also have substantial preparation work for the weekly labs.
This is an introductory course in engineering problem solving. The student will be presented with engineering-oriented problems to solve using various methods such as flowcharting, pseudocode, and MS Excel. The students will be exposed to structured programming using Visual Basic and learn the logical sequence of steps to obtain their solutions to the various technical problems.
This course is an introduction to 3D solid modeling techniques utilizing feature-based, constraint-based parametric design. This course encourages the student to visualize parts in the 3D world and have a "design intent" plan for each part in which they will design. This will help in the arrangement of assemblies, parts, features and dimensions to meet design requirements.
Graphics/CAD involves the visualization, sketching, and geometric construction of mechanical components. Students will layout and create 2D working industrial drawings that adhere to industry standards. This course will illustrate CAD drawing construction techniques that implement graphical communication through the use of the alphabet of lines, orthographic projection, section views, auxiliary views and the creation of assembly and detail mechanical components. This course will also use the ASME Standard Y14.5M-1994 for Geometric Dimensioning and Tolerancing to facilitate the communication of geometry requirements for associated features on detail components and assemblies.
This manufacturing processes/machine tool lab is a supplement to MECH 1643 (or equivalent) aimed at exposing the students to laboratory exercises which will illustrate or support the concepts introduced in a manufacturing processes lecture course. Eequipment covered in this lab includes: lathes, grinders, milling machines, band saws, drill presses, sheet metal forming, precision measurement devices etc. As time or student experience permit, the topic of basic C.N.C. machine operations and programs may be introduced. Safety and proper manufacturing procedures will be emphasized.
Applications of fluid mechanics and thermodynamic principles to testing and evaluation of appropriate equipment or systems. Laboratory evaluation, development of concepts and applications of instrumentation for data acquisition/data reduction on pumps, compressors, fans, nozzles, orifices, and pipeflow.
An introduction to fluid mechnics and thermodynamics with emphasis upon the inter-relationships between the subject areas. Fluid properties, fluid statics, fluid flow with consideration of the energy relationships and introduction to compressive flow and gas dynamics. Thermodynamic analysis of basic systems and thermodynamic cycles.
Basic principles involved in the transformation of heat into mechanical energy. Study of variations in design of various components used in the internal combustion engine and the refrigeration system. An emphasis is placed on the general arrangement and construction practices used by equipment manufacturers.
This is a lab course to supplement MECH 2503, Mechanics of Materials. It is a required co-requisite with MECH 2503 for several Mechanical Engineering Technology curricula and highly recommended (but not required) for all others. The emphasis of the course is on materials testing and the resulting technical reports. Tests covered include the tensile and compression tests of various materials, as well as torsion test and fatigue test. There are also exercises in measurement and calculation to verify important relationships developed in MECH 2503, such as Moment of Inertia and stresses developed in members under load.
A basic study of strength and rigidity of mechanical elements in tension, compression, shear and bending. Students will encounter and solve mechanical design problems involving stress and deflection of tension compression and direct shear members, shafts in torsion, beams in bending, and columns in compressive buckling. This course will also include the study of stress on connections such as weldments, riveted elements and bolted elements and the effect of stess concentration. The importance of basic design concepts such as stress, strain, deflections, elastic moduli, yield strength, ultimate strength, stiffness and safety factor are explored.
Advanced CAD is a continuation of the basic drafting standards and techniques facilitated through the course pre-requisite, MECH 1603. Delving into other mechanical drafting disciplines, this course will help students develop additional skill sets required in a variety of other mechanical fields. This course will cover, but not be limited to, machine design, weldments, structural steel, process piping, and pressure vessels. The major emphasis of this course will be the creation of working industrial drawings for fabrication and or successful integration into a mechanical assembly. The following standards will be used: * ASME Sec. VIII, Div. 2, Pressure Vessel Code * ASME Y14.5M-Geometric Dimensioning & Tolerancing * ASME B31: Standards of Pressure Piping * ANSI B4.1: Limits and Fits * AISC: Standard Structural Steel Construction
This course is a study of introductory mechanics through the application of the principles of statics. Students will focus on the equilibrium of particles and rigid bodies in two and three dimensions. Additional topics will include centroids, centers of gravity, and analysis of structures, friction, area, and mass moments of inertia. The course includes a basic study of strength and rigidity of mechanical elements in tension, compression, shear, and bending. The course will also emphasize the importance of basic design concepts such as stress, strain, deflections, elastic moduli, yield strength, ultimate strength, stiffness and safety factor with the focus on problem solving by using algebraic and trigonometric computations.
This course will emphasize the application of mechanical design for industrial machinery. The lecture material for this course will be enhanced through a laboratory experience using design techniques that include the creation of working industrial drawings, parametrically driven spreadsheet solutions of design problems, component sizing and dimension determinations. The course will include the study of mechanical power systems such as gear trains, belt and chain drives, linkages, clutch-coupling brake components, torque transmission devices, shaft and component design calculations. The techniques of component design will also include the extensive use of online database information, standards and manufacturer's specifications. At all times in this class, the design and development for manufacturability will be paramount.
This course will emphasize the application of mechanical design for industrial machinery. The lecture material for this course will be enhanced by laboratory experience and design techniques including the creation of working industrial drawings using CAD, computer solutions of design problems, component sizing, dimension determinations, mechanisms and design solution of mechanical component problems. The course will include the study of mechanical power systems such as gear trains, belt, and chain drives, linkages, clutch coupling brake components, shaft, and component design calculations. Techniques of component solution design will include computer design solutions, Computer Aided Design, extensive use of online database information, standards and manufacturers' specifications, and manufacturing for assembly.
A study of mechanical design principles emphasizing application of mechanical design applications to industrial machinery. The study will be enhanced by laboratory experience in design techniques including Computer Aided Design, Computer Solutions of Design Problems, Component Sizing and Dimension determinations, Robot mechanisms and design solution of a mechanical component problem. The course will include the study of mechanical power systems such as gear trains, belt and chain drives, linkage, clutch coupling brake and flywheel components, cams and springs, fastening, shaft and component design calculations. Techniques of component solution design will include computer design solutions, Computer Aided Design, extensive use of handbooks, standards and manufacturers specifications and manufacturing for assembly.
A study of the chemistry of hydrocarbon families obtained from crude oil, their refinement and use of fuels and lubricants. Physical characteristics of various fuels and lubricants and ASTM testing procedures. Methods to determine the air fuel ratios through exhaust gas analysis. Study fo engine performance characteristics. Study of electronic engine controls and automotive systems. Experiments and demonstrations covering combustion phenomena, injection, ignition, lubrication and emission systems, dynamometer characteristics and test instrumentation. SAE and ASTM testing procedures for fuels, lubricants and carburetion devices. Evaluation of air-fuel ratios. Application of test instrumentation and analysis techniques and computer analysis of test results. Experience with computer based data acquisition/data reduction procedures.
This course supplements the study of manufacturing processes with emphasis on techniques, processes and factors that contribute to manufacturing management decision making. Previous manufacturing process exposure is desirable but not essential. Selected topics to be discussed include: motion and time study, engineering economics, project planning and scheduling, computer integrated manufacturing/management (CIM), Just in Time manufacturing strategy, design for manufacturability, statistical process control (SPC), statistical quality control (SQC), and other management policies and strategies.
This course is an introduction to 3D solid modeling techniques utilizing feature-based, constraint-based parametric design. This course encourages the student to visualize parts in the 3D world and have a “design intent” plan for each part in which they will design. This will help in the arrangement of assemblies, parts, features, and dimensions to meet design requirements.
This course will emphasize the application of mechanical design for industrial machinery. The lecture material for this course will be enhanced through a laboratory experience using design techniques that include the creation of working industrial drawings, parametrically driven spreadsheet solutions of design problems, and component sizing and dimension determinations. This course will include the study of linear motion devices, fluid power, rigid coupling design, and flywheels. Also covered in this class is spring design and selection, bolted and welded joint design, column support and lifting lug design. The techniques of component design will also include extensive use of online database information, standards and manufacturers’ specifications, and manufacturing for assembly. At all times in this class, the design and development for manufacturability will be paramount.
Fundamentals of heating, air conditioning, and refrigeration systems design for residential and small commercial buildings. Design principles of applied psychometrics, duct system design, pumps, piping and coils for hot water, chilled water systems, principles of air and hydronic systems, package units and heat pump systems. Introduction to codes, standards and specifications for residential, small commercial buildings. Analysis of building and system requirements, operating principles and performance of unitary and central station systems, heat recovery systems, closed circuit water to air heat pump systems, principles of automatic temperature control systems and equipment selection procedures. Design projects include complete analysis, equipment selection, layout, estimating of systems for residential and commercial buildings, together with work with plans, specifications, codes and standards. Direct applications of computer design analysis and estimating procedures.
This course will emphasize the application of mechanical design for industrial machinery. The lecture material for this course will be enhanced through a laboratory experience using design techniques that include the creation of working industrial drawings, parametrically driven spreadsheet solutions of design problems, and component sizing and dimension determinations. This course will include the study of linear motion devices, fluid power, rigid coupling design and flywheels. Also covered in this class is spring design and selection, bolted and welded joint design, column support and lifting lug design. The techniques of component design will also include extensive use of online database information, standards and manufacturers' specifications, and manufacturing for assembly. At all times in this class, the design and development for manufacturability will be paramount.
Advanced CAM is a follow up course to MECH 3204/3203 CAM (Computer Aided Manufacturing) and MECH 1423 (Intro to Solid Modeling). The course will introduce advanced Computer Aided Manufacturing topics such as APT (Automatically Programmed Tools) programming, additional CNC machine programming, solid modeling using Mastercam and/or Pro/E and Reverse Engineering Projects using a Coordinate Measurement Machine/System (CMM).
A study of rotary engines, gas turbine engines, compressors and pumps in relation to physical designs, including problems of metallurgy, thermodynamics and fluid flow dynamics. Characteristics and application requirements with a detail coverage of the variety of current designs. Current design trends for combustors with improved exhaust emission characteristics. Applications of principles through actual tests of engines, components and systems. Experiments and demonstrations covering combustion phenomena, dynamometer characteristics and test instrumentation. Evaluation of noise and vibrations through experiments. Evaluation of air-fuel ratios through exhaust gas analysis. Application of test instrumentation, analysis techniques, and computer analysis of test results for rotary engines, turbines, compressors and engine driven devices.
This course will use advanced 3D solid modeling techniques utilizing feature and constraintbased parametric design practices. The students will create models using helical and variable section sweeps, and blends, patterns, and family tables to create complex geometries of fanand turbine blades and other complex mechanisms. Emphasis will be placed on capturing "design intent" and the manufacturability of the solid models. High-end topics will include parametric programming, surface modeling and rapid prototyping.
This course provides an introduction to Industrial Plastics and Composites, and their applications in Industry. Plastics, and even more so composites, are space age materials that cover a broad spectrum of materials and physical characteristics. The materials and manufacturing processes applicable to both Thermoplastic and Thermosetting plastics are discussed. This course covers the basics of plastics chemistry, materials and manufacturing processes. Processes included are Injection Molding, Blow Molding, Compression Molding and others. The study of Composites materials and manufacture will explore the various matrix materials of both space age materials and of those used in every day household products. Plastics and Composites are examined as "engineered" design materials. Safety and environmental impacts will also be discussed.
This course is a calculus-based study of advanced concepts in Mechanics of Materials. It addresses the behavior of deformable mechanical components when subjected to tension, compression, torsion, lexure/bending or a combination of these loads. Extensive use is made of free body diagrams as well as Mohr’s Circle for stress and strain. Experience is gained in the Analysis of beam delection, shafts in torsion, power, column buckling and thin walled pressure vessels. Analysis includes examination of stress concentrations, elastic and inelastic response, residual stresses, indeterminate structures and thermal effects. Superposition, singularity functions and theories of failure are studied. Laboratory experiences include traditional mechanical material testing and computer software applications to include inite element techniques.
This course presents an overview and in some case in-depth analysis of contemporary problems and issues related to manufacturing operations and production management, i.e., process and production planning, control, scheduling, and quality control in manufacturing organizations. The intent is to further provide operational and analytical concepts/tools for the management of manufacturing operations and the decision-making process within the scope of the production chain. Topics covered include process strategies, production and operations planning, manufacturing facilities layout, aggregate production planning, assignment strategies, job sequencing/ scheduling, dispatching rules, and transportation network optimization, manufacturing forecasting and capacity planning, inventory deployment/control, materials management, reliability, six sigma, and total quality management.
A student may contract for one to four credit hours of independent study through an arrangement with an instructor who agrees to direct such a study. The student will submit a plan acceptable to the instructor and to the department chairperson. The instructor and student will confer regularly regarding the process of the study.
This course is a study of advanced concepts in designing machine elements for static and dynamic applications. Major topics include structural steel selection and welded structure design, lubricants and the viscosity/temperature relationship, stress analysis and failure theories of machine elements, reliability engineering including Weibull analysis, planetary gear set design, and hydraulic system design including accumulators, pumps, and circuit design.
Tool, Die & Fixture design is a specialized phase of mechanical or manufacturing engineering that develops the tooling and work holding devices for manufacturing operations. This course will introduce the student to the design of tools, machining tooling, jigs and fixtures and other work holding devices. Students will be required to create working industrial drawings for various work holding devices and fixtures for a myriad of metal removal applications. This will require students to research, analyze, and select the most equitable and safe design solution through calculations, component selection, and mechanical design. Topics covered in this course in-clude theory of cutting and forming of metal, dies and die types, miscellaneous press working operations, presses and press accessories, press classification and selection, blanking and piercing dies, die life, dies block, die sets, die material, utilization, function and nomenclature of die components, tool and die design-techniques, mathematical analysis of die components, etc.
This course introduces the students to the concepts of automated systems and the integration of various control systems and devices. It presents an overall perspective on what an automated system consists of and incorporates various monitoring and control devices and equipment. The course advances topics introduced in earlier control systems or automation courses. Concepts learned in this class will be applied in the final project. This project will investigate the impact of the different components of an automated cell on performance measures such as cycle time and production rate.
The finite element method is a numerical method for solving engineering problems. This course will introduce engineering technology students to the principles of finite element method by formulating differential equations for solving simple engineering- oriented problems in the areas of structural analysis, heat transfer and fluid flow. The students will also learn to apply a programming environment such as VBA for methods in solving more complex finite element applications by iterative means. A commercial finite element analysis software system will be used as a solver for larger scale 2D and 3D models.
Topics covered in this course include an introduction to quality control, statistical quality control and cost of quality in manufacturing. Students will become familiar with quality improvement methods and philosophies, as used and applied in modern industry, including control charts, statistical process control, design of experiments, process optimization, lot-by-lot acceptance sampling and other acceptance sampling techniques.
This course is an introduction to the theory and application of continuum fluid mechanics. Fluid properties and state relations are studied. Incompressible laminar and turbulent flows are investigated using control volume, Reynolds Transport Theorem, and momentum and energy equations. Navier-Stokes Equations are developed. Dimensional analysis, Buckingham Pi Theorem and modeling are covered. Flow rate, pipe sizing and minor losses in pipe systems are addressed. Compressible flow and gas dynamics are introduced and include topics in boundary layer theory, mach number, stagnation properties and shock waves. Turbomachinery, pumps and turbines are included. Weekly laboratory experiences address all the above topics.
The theory and application of thermodynamics to pumps, compressors, turbines, heat exchangers; power cycles - Carnot, Rankine, Otto, Diesel, Stirling, and Brayton; refrigeration cycles - Carnot compression, absorption, gas; heat pump; problem-solving on ideal as well as actual cycles, psychrometry, stoichiometry, chemical equilibrium.
The concepts and the practices of quality control, precision measurements and inspection needed in the manufacturing environment are studied. Advanced concepts of direct and indirect measurements, contact and non-contact gauging, angular measurement and surface texture/finish are covered. Expanded coverage of geometric dimensioning and tolerancing and drawing specifications as related to inspection will be emphasized. Precision measurements and part inspection using both manual and computer-controlled coordinate measurement machines and optical comparators will also be covered. The students will play an active role in a "team" project involving research and reporting on various aspects of the field of metrology.
This course gives to students a set of technical and analytical tools and concepts underlying manufacturing operations, process safety, the principles of engineering economics, statistical analysis, uncertainty and risk assessment within the context of manufacturing/production analysis and design. It describes and applies various concepts and techniques that have been developed to assist manufacturing managers in making decisions about the design and operation of manufacturing processes and systems, with the analysis emphasizing safety, economics, equipment performance, uncertainty, flexibility and monitoring, and equipment reliability. Software including discrete-event simulation and statistical analysis packages are used in combination with engineering economy tables and manual/computer calculations.
This course is designed to provide a general knowledge of the various components and elements of devices utilized in a manufacturing process system design. The emphasis is on use, selection and specification of the components, not on the aspects of individual mechanical design principles best left to the mechanical engineers and designers. The students will be able to select and specify individual "machine elements" or incorporate them into a system. The selection criteria will involve comparisons of the various available elements utilizing charts, tables and/or manufacturers data generally available in traditional reference texts, standards manuals or literature.
This course will introduce students to the statistical tools used to improve key manufacturing process performance characteristics by optimizing process settings. The course also discusses confounding factorial and fractional factorial design, introduction to orthogonal arrays and the Taguchi methods. Throughout the course students will be required to perform statistical analysis on a variety of manufacturing processes. Basic knowledge of statistical concepts is required.
This course is a study of the physical effects of heat transfer phenomena including conduction, convection, and radiation. This will include the concepts of control volume analysis, conservation laws of mass, momentum and energy, steady state and transient conduction, laminar and turbulent convection and phase change. A wide range of engineering problems will be presented to the students for solution using algebraic, differential and/or finite-difference methods. The heat transfer process will be directly applied in the design and analysis of sustainable thermal energy systems such as geothermal heat pump and thermal solar applications.
The course initially develops a foundation in analyzing elementary single and two degree of freedom systems subjected to natural and various types of forced motion. Then using this foundation, multi-degree of freedom systems are investigated for both natural and forced motion. Modeling, damping, resonance, force transmissibility and modal analysis are discussed. Emphasis is placed on practical vibrations problems in several engineering fields. Design problems provide the opportunity to apply principles taught in the classroom to realistic problems encountered by practicing engineers. In class demonstrations supplement the theory development.
Simulation is the process of building a model of a system or decision problem, and experimenting with the model to obtain insight and support decision making. This course introduces students to computer based simulation and modeling with applications to all areas of business, engineering, and industry where management, strategic and operational decision making can be enhanced through the modeling and analysis of complex systems. Applications are designed to depict industrial system modeling including manufacturing processes and production systems, inventory analysis and management, and other aids to decision making, with a particular emphasis on understanding the impact of resource bottlenecks and time delays on system behavior. Hands-on modeling skills are developed using such as "Promodel" and/or "Arena" simulation software packages. Through project works, students are exposed to essential concepts, methods, and applications of simulation in manufacturing and industrial business settings.
Six-Sigma is a quality improvement methodology structured to reduce product or service failure rates to a negligible level (roughly 3.4 failures per million opportunities). The Six-Sigma process encompasses all aspects of a business, including management, service delivery, design, production and customer satisfaction. This course explores the principles and practices of Six-Sigma in manufacturing oriented industries. Students will be introduced to the key concepts of Six-Sigma to better prepare them to support a company's continuous improvement efforts. Students will also learn how to select, justify, and apply the principles, tools, and techniques to improve manufacturing and/or business performance. Topics covered include quality function deployment; teams and teamwork; DMAIC problem-solving; measures and metrics; project management; statistical methods; control charts; design of experiments; reliability; failure modes and effects analysis; and lean manufacturing. A realistic capstone industry project wil be develped and defended by students, individually or in teams, to support understanding and deployment of the Six-Sigma strategies on the factory floor and beyond.
Plant and Process Design is a course that studies the layout and design or redesign of manufacturing facilities to develop part or process production in the most cost effective manner. Current increased productivity trends such as Lean Manufacturing, Agile Manufacturing, Just in Time, etc. will be studied. Work flow and process analysis will be included and plant layout and design software will be utilized for simulated projects.
This course covers such topics as recognizing and using the proper probability distribution to model product times to failure, the analysis of life data to determine the reliability characteristics and to achieve reliability improvement of a product or a process. Also covered are concepts and methods for the design, testing, and estimation of component and system reliabilities, reliability design and implementation, and design procedures that are necessary to insure a reliable product or process.
Advanced concepts in designing machine elements for static and dynamic applications. Special techniques of design will utilize finite element and parametric computer software. Particular emphasis is placed on designing hydrodynamic bearings, welded machine frames for steady and fatigue loads, stepped shafts for fatigue design failure theories. Flywheels with brake and clutch systems.
A study of the fundamental concepts underlying the study of velocity, acceleration, and force analysis of machines; linkages, cams, gears, and flywheels; balancing of rotating and reciprocating machine elements; introduction to synthesis; computer simulation of mechanical systems.
This course provides an understanding of the fundamentals concepts in automation and manufacturing and expands the concepts of Lean Manufacturing introduced in previous courses. It is an integrated approach to efficient manufacturing with emphasis on synchronized production, takt time, quick changeover, cell design, visual factory, value stream-mapping, one-piece flow, and lean metrics. Topics covered include the elimination of waste or non added value activities or processes, automation strategies, production technology and operations, design and analysis of different types of manufacturing and automated systems such as automated flow lines, manual and automated assembly systems, group technology and cellular manufacturing, flexible manufacturing systems, transfer lines and semi-automated manufacturing systems, material handling and storage. Other topics including control issues in manufacturing systems such as facility scheduling, batch sizing, assembly line balancing and bottleneck management, inspection principles and technology, economic analysis in production, supply chain management, material requirement planning (MRP), Just-In-Time (JIT) delivery are also revisted.